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Unipolar/Bipolar Connections (2-Phase Motors)

Views: 0     Author: Site Editor     Publish Time: 2018-01-11      Origin: Site

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Unipolar / Bipolar Connections for 2‑Phase Stepper Motors
When working with 2‑phase stepper motors, you will inevitably encounter two fundamental wiring configurations: unipolar and bipolar. These terms describe how the stator windings are arranged and how current flows through the coils—directly affecting driver complexity, torque performance, speed characteristics, and application suitability.

What Are Unipolar and Bipolar Designs?

  • Unipolar (Center‑Tapped Windings)Each phase has a center tap, splitting the coil into two equal halves. Current flows in one direction only (from center tap to one end). Reversing polarity is done by switching between the two halves, not by reversing current. This allows simpler drive circuits (fewer transistors).

  • Bipolar (No Center Tap)Each phase uses a single continuous winding. To reverse magnetic polarity, the driver mustreverse current direction through the entire coil. This requires an H‑bridge driver but uses 100% of the winding at all times, typically delivering higher torque and better efficiency.

Lead Configurations & Connection Methods

2‑phase motors come in 4‑lead, 5‑lead, 6‑lead, or 8‑lead versions, each supporting different connection modes.

4‑Lead (Bipolar Only)

  • xed bipolar operation

  • Full winding in use

  • Best low‑speed torque

  • Requires H‑bridge driver

5‑Lead (Unipolar Only)

  • Common center tap for both phases

  • Simple ON/OFF control

  • Lower torque, suitable for basic applications

6‑Lead (Unipolar → Bipolar Convertible)

  • Default: unipolar (half‑coil)

  • Convert to bipolar (series): insulate center taps, use outer ends

  • Balanced performance and flexibility

8‑Lead (Fully Configurable)

  • Unipolar (half‑coil): use one coil per phase

  • Bipolar series: connect coils in series (high torque, lower speed)

  • Bipolar parallel: connect coils in parallel (higher speed, lower torque)



Connections

Resistance
(Ohms)

Inductance
(mH)

Current
 (A)

Voltage
(V)

Holding Torque
(oz-in)

Unipolar

Same as Catalog

Same as Catalog

Same as Catalog

Same as Catalog

Same as Catalog

Bipolar Series

Catalog X 2

Catalog X 4

Catalog X 0.707

Catalog X 1.414

Catalog X 1.414

Bipolar Half Coil

Same as Catalog

Same as Catalog

Same as Catalog

Same as Catalog

Same as Catalog

Bipolar Parallel

Catalog X 0.5

Same as Catalog

Catalog X 1.414

Catalog X 0.707

Catalog X 1.414

Customer'sDriver

Motor
Choices

What to Do

How to Do It

End Result

Unipolar
(6 Leads)

6 Lead Motor

Use as is
(Unipolar)


6 Leads

Bipolar
(4 Leads)

8 Lead Motor

Convert to
Unipolar

Tie yellow and orange together and use AND
Tie white and brown together and use

6 Leads

6 Lead Motor

Convert to
Series

Tape off yellow and white leads and don't use

4 Leads

Convert to
Half Coil

Tape off black and red leads OR
Tape off green and blue leads

4 Leads

8 Lead Motor

Convert to
Series

Connect yellow and orange and tape off AND
Connect white and brown and tape off

4 Leads

 Convert to
Parallel

Tie black and orange together AND
Tie yellow and green together AND
Tie red and brown together AND
Tie white and blue together

4 Leads

Convert to
Half Coil

Tape off black, yellow, red, and white OR
Tape off orange, green, brown, and blue

4 Leads

U1.png


U2.png

Performance Comparison

Torque

  • Bipolar: higher low‑speed torque (full winding)

  • Unipolar: lower torque (half‑coil operation)

Speed

  • Unipolar: lower inductance → better high‑speed performance

  • Bipolar: higher inductance → torque drops faster at high speed

Driver Complexity

  • Unipolar: simpler, lower cost

  • Bipolar: requires H‑bridge, more complex

How to Choose: Unipolar or Bipolar?

  • Choose Unipolar if: - You need high speed with moderate torque - Driver cost and simplicity are priorities - Basic positioning applications (e.g., printers, small conveyors)

  • Choose Bipolar if: - You need high torque at low speed- Efficiency and smoothness matter - Precision applications (e.g., CNC, robotics, automation)


Understanding unipolar and bipolar connections is critical for motor‑driver matching and application optimization. While bipolar designs dominate modern high‑performance systems due to superior torque and efficiency, unipolar remains a practical choice for cost‑sensitive, high‑speed scenarios. Clear wiring diagrams and technical guidance are essential to ensure your system is configured correctly for optimal performance.



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